Category Archives: news

Introducing ZIPP TOOL’s Cutting-Edge Rivet Squeezer Series

Rivet Squeezer
Rivet Squeezer
Rivet Squeezer
Rivet Squeezer

 

Precision. Power. Durability.

 

ZIPP TOOL proudly announces the launch of its new Rivet Squeezer series, designed to meet the tough demands of modern manufacturing, aerospace, automotive, and heavy-industry assembly lines. Built for operators who expect trusted performance, comfortable handling, and top-quality joints, the new lineup provides excellent results in a variety of rivet installation tasks.

 

From compact handheld units to industrial-grade systems, ZIPP TOOL’s rivet squeezers set a new standard in fastening technology.

 

Reinventing Rivet Joining with Innovative Design

 

Riveted joints remain a cornerstone of structural assembly where strength, consistency, and fatigue resistance matter. ZIPP TOOL’s new rivet squeezers combine advanced mechanical engineering with operator-centric design, ensuring every rivet is seated precisely and securely without damaging sensitive materials or compromising joint integrity.

 

Key benefits of the new series include:

 

  • High-precision squeezing force for consistent rivet compression

  • Robust construction for durability in demanding environments

  • Ergonomic design for operator comfort and productivity

  • Low maintenance and long service life

  • Alligator Yoke Riveters: Compact Strength

  • Engineered for Accessibility and Control

 

The Alligator Yoke Riveter is a compact yet powerful tool ideal for spaces where traditional squeezers struggle to reach. Its distinctive yoke shape — resembling an alligator jaw — offers a wide throat opening and exceptional visibility, making it perfect for confined or awkward installation areas.

 

Advantages of Alligator Yoke Riveters:

 

  • Slim profile for access in narrow or restricted spaces

  • Consistent squeeze force across the full jaw range

  • Lightweight yet rugged construction for operator comfort

  • Quick-change jaws for adaptability to different rivet sizes

  • Suitable for aerospace, metal fabrication, and on-site field repairs

Whether installing blind rivets in aircraft skins or structural panels on equipment frames, the Alligator Yoke Riveter delivers reliable, repeatable performance.

 

C-Yoke Riveters: Industrial-Grade Precision

Balances Power, Stability, and Ease of Use

 

For heavy-duty riveting tasks, ZIPP TOOL introduces the C-Yoke Riveter — a robust solution optimized for high-volume production and precision assembly. Its rigid C-shaped frame provides exceptional support and force distribution, ensuring each rivet is compressed accurately and repeatably.

 

Why Choose a C-Yoke Riveter:

 

  • Superior structural rigidity for demanding applications

  • High squeezing capacity for larger rivets and tougher materials

  • Stable work-holding for consistent joint quality

  • Ideal for automotive body assembly, heavy framing, and industrial fabrication

 

The C-Yoke Riveter is designed to integrate smoothly into both manual and semi-automated production environments, offering flexibility for floor-mounted stations, fixtures, and workbenches.

 

Applications Across Industries

 

ZIPP TOOL’s Rivet Squeezer lineup serves diverse industrial needs:

 

  • Aerospace assembly and structural riveting

  • Automotive platforms and body panel joining

  • Shipbuilding and offshore structural work

  • Rail transport components

  • Industrial fabrication and maintenance work

 

By delivering consistent compression and precise rivet deformation, these tools improve joint strength, fatigue resistance, and overall product quality.

 

Ergonomics and Operator-Focused Engineering

 

Beyond raw performance, ZIPP TOOL prioritizes operator well-being and productivity. Every rivet squeezer is designed with features such as:

 

  • Balanced weight distribution and cushioned handles

  • Low-vibration operation

  • Intuitive trigger and control layout

  • Simple maintenance and parts replacement

 

These enhancements reduce operator fatigue, increase throughput, and lower long-term operational costs.

 

Supporting Modern Manufacturing

 

ZIPP TOOL also offers a full range of optional accessories and service support, including:

 

  • Multiple jaw sets for different rivet sizes

  • Adjustable stops and spacers

  • Work-holding fixtures

  • Preventive maintenance packages

 

With global distribution and after-sales support, ZIPP TOOL ensures that every rivet squeezer performs reliably throughout its lifecycle.

 

A New Era in Rivet Installation

 

Whether you’re working in precision aerospace assembly or heavy industrial fabrication, ZIPP TOOL’s new Rivet Squeezer lineup — featuring the versatile Alligator Yoke Riveter and the heavy-duty C-Yoke Riveter — offers unmatched performance, durability, and ease of use. They deliver consistent joint quality, exceptional accessibility, and operational efficiency that modern industries require.

 

Experience the next generation of riveting technology with ZIPP TOOL — where precision meets power.

U.S. lowers tariff on Taiwanese goods to 15% in trade deal

The United States has agreed to lower tariffs on Taiwanese goods from 20 percent to 15 percent, without stacking them on existing most-favored-nation (MFN) rates, Taiwan’s Executive Yuan announced Friday. The deal, reached in trade negotiations that wrapped up Thursday (U.S. time), also provides semiconductors and related products with the most favorable treatment under Section 232 of the Trade Expansion Act, the Cabinet said.

 

It includes commitments to expand supply chain investment cooperation and deepen Taiwan-U.S. strategic partnership on artificial intelligence, according to the statement. The new 15 percent tariff aligns with U.S. rates on goods from major trade partners such as Japan, South Korea, and the European Union. With this agreement, Taiwan becomes the first country in the world to secure the most favorable treatment for its semiconductor and related product suppliers, which should greatly reduce uncertainties for the local semiconductor industry, the Cabinet said. Beyond the tech sector, lowering the import duty on Taiwanese goods to 15 percent without stacking it on existing MFN rates should help make Taiwan’s non-tech industries more competitive, as they will now be on equal footing with Japan, South Korea, and the EU, the Cabinet added.

 

Taiwan has also secured the most favorable treatment for other items such as auto parts, wooden furniture, and aircraft components under Section 232. Additionally, Taipei and Washington have agreed to establish a Section 232 negotiation mechanism.

Merry Christmas & Happy New Year from ZIPP TOOL

Merry Christmas & Happy New Year from ZIPP TOOL

 

 

Dear Valued Customer,

 

As the holiday season approaches, we would like to express our sincere appreciation for your trust and continued support of ZIPP TOOL.

 

We wish you a joyful Christmas and a Happy New Year filled with success, good health, and new opportunities. Your partnership has been truly valued, and we look forward to continuing our cooperation and achieving shared growth in the coming year.

 

Thank you for being a part of our journey. May the New Year bring prosperity and success to you and your team.

 

Warm regards,

 

ZIPP TOOL

Real-Time Insight for Every Fastening with Wireless Rotary Torque Transducer

In modern manufacturing, fastening is no longer “just tightening a bolt.” Every critical joint is part of a traceable quality chain, and every missed or over-tightened bolt can become a warranty claim, a line stoppage, or a safety incident. This is precisely where the ZIPPTORK wireless rotary torque transducer delivers its value: it transforms any torque tool into a smart, data-driven tightening system.

 

 

Turning any torque tool into a smart tool

 

 

Traditional torque tools—pneumatic impact wrenches, pulse tools, DC/cordless nutrunners, electric screwdrivers, torque multipliers — are workhorses on the line, but most of them are “blind.” They deliver torque, yet the process itself is not directly measured. Quality is inferred from occasional audits rather than continuously verified for each bolt.

 

 

The ZIPPTORK wireless rotary torque transducer changes that by:

 

 

  • Mounting directly between the tool and the socket or fixture
  • Measuring actual dynamic torque in real time, even under impact or pulsation
  • Transmitting live torque data wirelessly to a controller, PLC, or IIoT gateway

 

 

In other words, you keep your existing tools, but instantly add a precise, intelligent sensor layer on top of them.

 

 

1. Real-time process monitoring and traceability

 

 

The most important benefit is simple but powerful: you see what is happening at the joint in real time.

 

 

With ZIPPTORK’s wireless rotary torque transducer:

 

 

  • Each tightening event produces a live torque curve, not just a pass/fail lamp.
  • Supervisors can monitor torque levels, angle (if integrated), and time profiles as the joint is tightened.
  • Every bolt tightening can be logged with torque/time data, operator ID, tool ID, and timestamp.

 

 

This enables:

 

 

  • 100% process monitoring instead of sampling-based audits
  • Traceability for every fastener, which is increasingly required by OEMs and Tier-1 suppliers
  • Immediate visualization of anomalies such as cross-threading, missing parts, or hard/soft joint variations

 

 

When a customer asks, “How do you know this joint was tightened correctly?”, you no longer answer with assumptions—you show recorded evidence.

 

 

2. Easy integration with any torque tool

 

 

A major practical advantage of ZIPPTORK’s solution is its tool-agnostic design.

 

 

The wireless rotary torque transducer can be integrated with:

 

 

  • Pneumatic impact wrenches
  • Hydraulic and pneumatic pulse tools
  • DC and cordless nutrunners
  • Electric screwdrivers and torque tools
  • Torque multipliers and gearboxes
  • Custom automated tightening spindles

 

 

Instead of replacing entire tool fleets with expensive “smart tools,” manufacturers can:

 

 

  • Retrofit existing tools with wireless torque sensing
  • Standardize process monitoring across different tool brands
  • Phase in smart fastening capability line by line, station by station

 

 

This dramatically reduces the upfront investment and allows companies to move toward Industry 4.0 at their own pace, without scrapping tools that still have years of life left.

 

 

3. Elimination of cable problems in harsh environments

 

 

Cable-based rotating torque sensors are notoriously tricky to use in real production:

  • Cables get twisted, damaged, or cut.
  • Slip rings require regular maintenance and still introduce noise and reliability issues.
  • Operators dislike extra cables hanging from tools—they interfere with movement and ergonomics.

 

 

ZIPPTORK’s wireless rotary torque transducer eliminates these problems:

  • No rotating cable between the sensor and the receiver
  • No slip rings needed
  • Reduced risk of downtime from broken or tangled cables.

 

 

This is especially critical in high-vibration, high-impact applications such as:

  • Truck and bus wheel assembly
  • Construction equipment and heavy machinery
  • Wind turbine hub and flange bolting
  • Rail, shipbuilding, and large structural joints

 

 

The transducer is designed to survive the same tough conditions as the torque tool itself, making it a practical choice for real industrial use, not just a lab instrument.

 

 

4. Improved fastening quality and reduced rework

 

 

With real-time torque curves and wireless feedback, engineers can optimize the tightening process instead of guessing:

 

 

  • Define optimal torque windows and shut-off points
  • Detect abnormal joint behavior (e.g., stripped threads, missing washers, misalignment)
  • Identify variation between tools, operators, or shifts

 

 

As a result:

 

 

  • Rework is reduced because issues are caught immediately at the station
  • Line stoppages caused by fastening problems are minimized
  • Final inspection may become simpler or faster due to the trusted process data upstream

 

 

Quality teams gain a continuous stream of fastening data for statistical process control (SPC), capability studies, and continuous improvement projects.

 

 

5. Enabling predictive maintenance for tools

 

 

Tools wear out. Impacts get weaker, clutches drift, pulse units lose efficiency. Usually, this is noticed only after quality issues arise, or when operators complain that “the tool feels weak.”

 

 

By continuously monitoring torque output with ZIPPTORK:

 

 

  • You can track the actual delivered torque trend over time for each tool.
  • A gradual decline in production can be identified before it becomes a quality problem.
  • Maintenance can be scheduled based on performance, not just calendar time.

 

 

This transforms maintenance from reactive (“Fix it when it fails”) to predictive (“Service it before performance drops below spec”). The outcome is:

 

 

  • Fewer unexpected breakdowns
  • Extended tool life
  • More stable tightening performance across the line

 

 

6. Seamless integration with MES, PLC, and IIoT systems

 

 

ZIPPTORK’s wireless rotary torque transducer is designed with connectivity in mind. When paired with the appropriate controller or gateway, torque data can be:

 

 

  • Sent to PLCs for immediate OK/NOK decision logic
  • Logged in MES or QMS systems for traceability records
  • Streamed to cloud-based IIoT platforms for analytics and dashboards

 

 

This allows manufacturers to:

 

 

  • Consolidate tightening data with other production information (e.g., serial numbers, test results, operator information)
  • Implement advanced analytics to correlate torque behavior with failures, scrap, or warranty claims.
  • Build dashboards for plant managers that show fastening quality in real time across multiple lines or factories.

 

 

In short, the rotor and sensor at the wrench become the frontline data sources for your digital factory.

 

 

7. Flexible deployment: audits, development, and complete in-line control

 

 

Another practical advantage of ZIPPTORK’s rotary transducer is its flexibility in deployment. It can be used in several ways:

 

 

  1. Tool audits and calibration checks
    • Quickly verify whether tools still deliver the specified torque in real working conditions.
    • Compare different tool models or brands under the same joint conditions.
  2. Process development and optimization
    • Fine-tune torque settings, pulse times, or shut-off parameters when introducing new models.
    • Understand joint behavior (soft, hard, prevailing torque, etc.) before locking in the process window.
  3. Permanent in-line monitoring
    • Keep the transducer on the tool or station as a permanent process monitoring element.
    • Combine with controllers and poka-yoke logic to enforce correct tightening sequences.

 

 

This flexibility means you can start small—using a few systems for R&D and audits—and later scale to full line coverage once the benefits are proven.

 

 

8. Enhancing safety and compliance

 

 

In industries such as energy, pressure vessels, transportation, and structural engineering, improperly tightened bolts are more than a quality issue—they are a safety risk.

 

 

By integrating ZIPPTORK wireless rotary torque transducers:

 

 

  • Critical joints (flanges, lids, hubs, couplings, structural connections) can be tightened to validated torque levels.
  • Legal and regulatory requirements for documentation and traceability are easier to meet.
  • Customers get documented proof that each fastener was tightened within the required specification.

 

 

This not only reduces risk but also strengthens trust with end-users, inspectors, and certification bodies.

 

 

9. Cost-effective path to Industry 4.0 fastening

 

 

Many manufacturers hesitate to adopt fully integrated “smart tools” because of:

  • High upfront costs
  • Vendor lock-in
  • Uncertainty about return on investment

 

 

ZIPPTORK’s wireless rotary torque transducer offers a different path:

  • Use the tools you already own, from multiple brands.
  • Add smart torque monitoring where it matters most—on critical joints, key stations, or new product lines.
  • Scale up gradually: one station, one line, one plant at a time.

 

 

The result is a cost-effective, low-risk strategy to upgrade fastening processes to Industry 4.0 standards without a disruptive overhaul.

 

 

The ZIPPTORK wireless rotary torque transducer is more than a sensor; it is a bridge between traditional torque tools and modern smart manufacturing. By integrating directly with almost any torque tool and streaming real-time torque data wirelessly, it delivers:

 

 

  • Continuous process monitoring and full traceability
  • Higher product quality and reduced rework
  • Predictive maintenance and extended tool life
  • Seamless integration with PLC, MES, and IIoT systems
  • A flexible, economical path to Industry 4.0 fastening

 

 

For manufacturers facing stricter quality demands, more complex assemblies, and pressure to digitalize their operations, ZIPPTORK provides a practical, scalable way to turn everyday torque tools into intelligent, data-driven assets—without starting from scratch.

The 2018 SEMA Show

The 2018 SEMA Show

The SEMA Show takes place October 30 – November 2, 2018 at the Las Vegas Convention Center located at 3150 Paradise Road, Las Vegas, NV 89109.

The SEMA Show is the premier automotive specialty products trade event in the world. It draws the industry’s brightest minds and hottest products to one place, the Las Vegas Convention Center. In addition, the SEMA Show provides attendees with educational seminars, product demonstrations, special events, networking opportunities and more.

The 2017 SEMA Show drew more than 70,000 domestic and international buyers. The displays are segmented into 12 sections, and a New Products Showcase featured nearly 3,000 newly introduced parts, tools and components. In addition, the SEMA Show provides attendees with educational seminars, product demonstrations, special events, networking opportunities and more…

Note: The SEMA Show is a trade-only event and not open to the general public.

 

The 2018 SEMA Show. Oct 30th – Nov 2nd. Las Vegas Nevada. Booth Number not yet available. For more information visit HERE

Innovated Bolt Tightening Technology

Innovated Bolt Tightening Technology @ 2017 Stuttgart Fastener Fair

The most advanced Bolt Tightening Technology For Achieving the Most Accurate Bolted Joints Excellence

 

ZIPP will launch the most advanced bolt tightening technology at the upcoming Stuttgart Fastener Fair 2017 in Stuttgart this March from 28th – 30th. The new technology includes the Sensing Bolt, the Tagged Bolt, and the Torque Transducer with RFID Reader, the Transmitting Socket, and the Transmitting Cap, all capable of communicating with a Controller.

The Sensing Bolt is the bolt embedded with a strain gauge, an MCU, a battery and a wireless unit driven by a patented Transmitting Socket to keep transmitting the sensed strain signal to the Controller or Monitor wirelessly during bolting process. It provides the traceability of the bolt production, bolt assembly record, even the controllability of the bolting sequence. The clamping force of the Sensing Bolt can be monitored remotely through the Transmitting Cap after the bolt fastened. The effective transmitting distance of the Transmitting Cap is 15m~20m. It is to be placed every 15m~20m or even a custom-made more powerful one for longer distance transmission such as 1000M or longer to act as a Repeater for transmitting the sensed strain signal endlessly even in hard to reach areas.

The patented Transmitting Cap was developed to keep supplying battery power to the Sensing Bolt after fastened. It keeps transmitting the strain signal from the bolt to the peripheral receiver for monitoring the bolt tightening status remotely and periodically.

Another economic alternative solution is the patented Tagged Bolt along with the patented Torque Transducer with RFID Reader. It utilises the special features of the RFID Tag, readable and writeable for enabling to do bolting sequence control as well as outstanding traceability of bolt production and bolt assembly record.

Our new technology has been proven to be the ultimate solution for achieving the most accurate bolted joint tightness and monitoring its condition after assembly. It’s great for production control with the traceable record of bolt production, assembly and bolting sequence for the best of joint quality assurance and reliability.

Please visit our booth Hall: 5 Booth# 2436 at the show for a demonstration of our latest innovations and further discussion about how to apply or implement this new technology in your bolting works.

 

Sensing bolt technology

 

Tag bolt technology

ZIPP Torque Control System

ZIPP Torque Control System – Industrial 4.0

Torque Sensing, Torque Control, Torque Verification, Ultimate Tightening Solution with Traceability of Fastener Production Record, Bolting Sequence Control, Bolting Record as well as Real Time Clamping Force Control and Remote Monitoring

By Using

TTE                              Torque Transducer

TTW                             Torque Tester

TF                                Test Fixture

TS                                Torque Simulator

TCA                             Torque Controller & patented Control Algorithm

TSS                             Torque Transducing Socket

TFM                             Torque & Force Monitor

SB+TSS+TC                Sensing Bolt + Torque Transducing Socket + Transmitting Cap

TB / TGC + TSS          Tagged Bolt / Tag Cell + Torque Transducing Socket

TTE-Torque Transducers set the standard accurate wireless dynamic torque measurement and torque monitoring of all continuous drive and intermittent impact torque tools.

A quality TTW-Torque Tester is important for torque tool manufacturers to audit the torque capacity of their products after production. It’s also required for operators to measure and verify if the tool is under proper condition.

Different from other Torque Testers, ZIPP Torque Testers work along with a Controller for Calibrating the torque under predetermined consistent air pressure and time duration.

TF – Test Fixtures are prepared for use with the TTE for torque test and calibration.

TS – Torque Simulators are prepared for simulating the torque for adjusting the output torque of the
torque tools.

TFM – Torque & Force Monitor, For use with TTE、 TSS or SB to display the sensed torque or clamping force induced by the torsion or stretch of the bolt.

TCA – Torque Controller designed with unique control algorithm for the ease of operation applicable to any type of impact or pulse tools,
No matter what the impact mechanism is.
No more sophisticated operation required. Easy set up in seconds by the guided teaching steps.
No more expensive torque control tools required.

Using with the TSS – Torque Transducing Socket for controlling the bolting torque selectively by torque or angle mode.

Further the use with the SB-Sensing Bolt for controlling the clamping force accurately and the TC – Transmitting Cap for keep supplying the power to the SB while transmitting the sensed clamping force data via the RF module wirelessly to the Controller、 peripheral devices or cloud server through IoT Gateway periodically for remote monitoring. This is the ultimate solution to ensure the most accurate bolted joint tightness.

There is a rather economic alternative to the SB~the TB or TGC which has a RFID or NFC Tag embedded on the end face of the bolt or nut.

Both of the SB or TB/TGC have the features of their production traceability with manufacturer ID, date of production, bolt material, the batch no., bolt grade and the maximum torque capacity, etc. as well as the bolted record, such as operator ID, the date of bolting and the clamping force induced or torque applied to the bolt, all recorded in the memory unit of the SB or the tag of the TB/TGC for verifying the joint quality after bolted and clarify the responsibility of the job to solve controversy if there is any.

Bolting sequence control is an important issue in the field for achieving the excellent joints of an assembly. Applying the combination of the TCA, the TSS and the SB or TB/TGC will make it easy to program the sequence, by reading the ID of each SB or TB/TGC during preloading the bolts clock-wise or counter-clockwise in sequence by the TSS, programmed simultaneously in the TCA. Then, the operator can start bolting from any bolt. The TCA will guide operator the direction and the bolting sequence step by step according to the predetermined sequence and rounds. It will not jump to the next bolt unless it is verified as the correct one and the target torque/force fulfilled as programmed. If otherwise, the TCA will not actuate the tool and alert immediately.

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