Enhancing Torque Control with ZIPPTORK Torque Controller and Wireless Torque Transducer
Torque precision is critical in industries where bolting accuracy directly affects product quality and safety. The ZIPPTORK torque controller, paired with a wireless torque transducer, offers an advanced solution for torque tools, ensuring optimal control and consistency in fastening applications.
Advanced Torque Control for Torque Tools
The ZIPPTORK torque controller provides superior control when integrated with torque tools, allowing for enhanced torque-controlled results. When used with the wireless torque transducer, it offers real-time torque measurement and feedback, ensuring precise control throughout the bolting process. This combination significantly reduces the risk of over-torquing or under-torquing while ensuring compliance with specified torque values.
Unique Patented Wireless Torque Transducer
The ZIPPTORK system features a unique, patented wireless torque transducer, the only torque transducer capable of impacting tools like air impact wrenches. This innovation allows for accurate torque measurement even in high-impact bolting action, setting a new standard in the industry. The wireless torque transducer further improves the air impact wrench’s torque accuracy to within 10% when paired with the torque controller. It can monitor and automatically compensate for the pulse wrench output, making it highly effective in complex joint types or environments with unstable air supply conditions.
Transforming Air Impact Wrenches into Controlled Tools
A standout feature of the ZIPPTORK torque controller is its ability to use air impact wrenches. This integration effectively transforms standard air impact wrenches into controlled wrenches capable of achieving a high torque range with 10-15% torque-controlled accuracy. This level of precision is particularly beneficial for applications requiring consistent and repeatable torque results.
Benefits in Construction Equipment Assembly Lines
The ZIPPTORK torque controller and wireless torque transducer combination offer significant advantages in construction equipment assembly lines, especially where higher bolting torque is required. The key benefits include:
- Enhanced Bolt Fastening Efficiency: The system provides better control and accuracy, reducing the time and effort required for manual torque adjustments.
- Consistent Torque Application: The wireless torque transducer collects real-time data, helping maintain consistent torque levels across multiple fastenings.
- Reduced Fastening Errors: A controlled torque range minimizes the risk of bolt loosening or breakage due to incorrect torque application.
- Improved Productivity: The ZIPPTORK system’s automation and precision streamline the fastening process, contributing to faster assembly times and increased production throughput.
The ZIPPTORK torque controller and wireless torque transducer significantly advance torque tool technology. By enabling precise torque control and transforming air impact wrenches into high-accuracy tools, they offer substantial benefits for industries requiring efficient and reliable bolt fastening. This innovation is particularly advantageous in machinery assembly lines where high torque accuracy is essential for product integrity and operational efficiency.