ZRS1606MD – Air Rivet Stud Tool with Digital Module
Precision Rivet Stud Installation with Advanced Digital Control
The ZRS1606MD is a high-performance air-powered rivet stud tool designed for precision fastening in automotive, aerospace, and industrial applications. Equipped with a digital module, this tool ensures the consistent and accurate installation of rivet studs, improving quality and productivity on every job.
Key Features
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Air-Powered Operation – Provides fast, reliable, and robust riveting without manual strain.
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Digital Module Integration – Monitors and controls rivet installation force for repeatable, precise results.
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Ergonomic Design – Lightweight and balanced, reducing operator fatigue during prolonged use.
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High Compatibility – Suitable for a wide range of rivet stud sizes and materials, including aluminum, steel, and stainless steel.
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Durable Construction – Built for long-lasting performance in demanding industrial environments.
Technical Specifications
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Model: ZRS1606MD
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Tool Type: Air Rivet Stud Tool
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Module Type: Digital control module for force monitoring
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Power Source: Compressed air
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Rivet Stud Size Range: Compatible with multiple diameters (check specifications for exact sizes)
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Weight: Lightweight and ergonomically designed
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Applications: Automotive, aerospace, industrial assembly
Benefits
Digital Precision – Achieve consistent rivet placement and force with each operation.
Reduced Operator Fatigue – Ergonomic design for comfortable, extended use.
Versatile Use – Handles a variety of materials and rivet stud sizes.
Industrial Durability – Reliable for high-volume assembly and heavy-duty applications.
Enhanced Productivity – Air-powered efficiency for fast, accurate rivet installation.
Applications
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Automotive Manufacturing: Perfect for attaching body panels, brackets, and components.
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Aerospace Assembly: Ensures precision fastening for critical applications.
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Industrial Production Lines: Ideal for high-speed, repetitive rivet stud installation.
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Custom Fabrication: Suitable for aluminum, steel, and composite materials.
Why Choose ZRS1606MD?
The ZRS1606MD Air Rivet Stud Tool with Digital Module combines air-powered speed, ergonomic design, and digital precision to deliver a professional-grade fastening solution. It is ideal for industries demanding consistency, efficiency, and superior quality in rivet stud installation.
FOR METRIC SYSTEM
Features
- Features with the most advanced patented digital module to enable operators to know the rivet tool setting capacity instantly under various air supply conditions and the rivet setting cycles performed during their working period.
- It will also remind operators when to do service or maintenance to the tool at the proper intervals.
- It will help to cease the controversy about the warranty issue, especially if the tool has been misused or abused with abnormally high air pressure, which exceeds the design specification.
- Built with patented “Module units assembled in composite clam shell housing” for the ease of tool service.
- Forged and heat-treated aluminum alloy made Hydraulic Section for the best rigidity.
- Easy-to-adjust head and nut designed for obtaining the most effective stroke.
- Ergonomic texture-coated composite housing for the operator’s comfort.
- The swivel air inlet design enhances maneuverability.
- Aluminum Alloy Forged Hydraulic Section
- Adjustable Stroke
- Air Motor
- Air Actuating Module
- Composite Clam Shell Housing
- AAA Battery Port
- LCD Module
- USB Port
Specification:
- Traction Power: 3500(1600) Ibf(kgf)
- Stroke Length: 6 mm
- Net Weight: 4.9(2.2) lbs(kgs)
- Rivet Nut / Rivet Stud Setting Capacity: M4~M10 rivet stud in all materials
DO NOT apply air pressure over 110 psi / 7.5 bar to these tools.
*Please refer to the blind rivet specification to ensure the tensile strength is lower than the traction power of the model you select.
| Model | Traction Power lbf(kgf) |
Stroke Length inch(mm) |
Net Weight lbs(kgs) |
Rivet Nut / Rivet Stud Setting Capacity |
| ZRN1606E | 3500(1600) | 1/4(6) | 4.9(2.2) | #8-32~3/8″-16 rivet nut in Hex./Steel 1/2″-13 need 100psi/7 bar operating pressure |
| ZRN1606ED | 3500(1600) | 1/4(6) | 4.9(2.2) | #8-32~3/8″-16 rivet nut in Hex./Steel 1/2″-13 need 100psi/7 bar operating pressure |
| ZRN1606M | 3500(1600) | 1/4(6) | 4.9(2.2) | M4~M10 rivet nut in Hex./Steel M12 needs 100psi/7 bar operating pressure |
| ZRN1606MD | 3500(1600) | 1/4(6) | 4.9(2.2) | M4~M10 rivet nut in Hex./Steel M12 needs 100psi/7 bar operating pressure |
| ZRN2508E | 5500(2500) | 5/16(8) | 5.4(2.4) | #8-32~1/2″-13 rivet nut in all materials |
| ZRN2508ED | 5500(2500) | 5/16(8) | 5.4(2.4) | #8-32~1/2″-13 rivet nut in all materials |
| ZRN2508M | 5500(2500) | 5/16(8) | 5.4(2.4) | M4~M12 rivet nut in all materials |
| ZRN2508MD | 5500(2500) | 5/16(8) | 5.4(2.4) | M4~M12 rivet nut in all materials |
| ZRS1606E | 3500(1600) | 1/4(6) | 4.9(2.2) | #8-32~3/8″-16 rivet stud in all materials |
| ZRS1606ED | 3500(1600) | 1/4(6) | 4.9(2.2) | #8-32~3/8″-16 rivet stud in all materials |
| ZRS1606M | 3500(1600) | 1/4(6) | 4.9(2.2) | M4~M10 rivet stud in all materials |
| ZRS1606MD | 3500(1600) | 1/4(6) | 4.9(2.2) | M4~M10 rivet stud in all materials |
| ZRS2508E | 5500(2500) | 5/16(8) | 5.4(2.4) | #8-32~3/8″-16 rivet stud in all materials |
| ZRS2508ED | 5500(2500) | 5/16(8) | 5.4(2.4) | #8-32~3/8″-16 rivet stud in all materials |
| ZRS2508M | 5500(2500) | 5/16(8) | 5.4(2.4) | M4~M10 rivet stud in all materials |
| ZRS2508MD | 5500(2500) | 5/16(8) | 5.4(2.4) | M4~M10 rivet stud in all materials |
